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Boden Boat Plans Australia | New Bottom

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Boden Boat Plans Australia


Finisterra was hauled out of the water the day before yesterday to get fresh bottom paint and have some other minor work done. This is the first time Ive had a chance to inspect the bottom carefully and I was pleased to find it in generally good shape. The bottom paint is still in reasonably good condition except for a few small spots on the keel where the paint has been rubbed off. The painters will sand and prime those areas and shell receive two coats of Pettit Trinidad before she goes back in the water next week.
Beneteau 423 Deep Keel

A couple of observations regarding the design of the boat that are not apparent when shes in the water:
The keel is made of cast iron and weighs about 5,569 pounds. My rough calculations indicate that about 40% of its weight is in the bulb at the bottom of the keel. The bulb is about 16" wide at its thickest and fairs into a very thin fin section. I took some basic dimensions and discovered that the fin is about 3" thick at the thickest point with a chord length of 64", for a thickness ratio of  .047 or 4.7%.  The top 8 or 10 inches of the fin fair out to a beefy and wide hull/keel joint. So, if we disregard the bulb and the thickened area at the hull/keel joint, the actual lift generating part of the keel is about 36" high by 64" long, with a thickness ratio of 4.7% and an aspect ratio of .56. I wont go into a technical discussion of keel design here but I would love to hear the designer explain his reasoning behind these numbers.  It would have been a simple matter to design a much more efficient keel using the same amount of material and draft for exactly the same amount of money, so I wonder what the designer was thinking when he or she designed it.
Cast iron fin keel. 

Note how thin this keel is. Racing keels have thickness ratios roughly twice the 4.7% of this one.

So what conditions would this keel work best under? Well, itll never generate much lift on the upwind legs and it sports too much wetted surface and parasitic drag to be much good in light air. It will probably work best broad reaching and running in medium conditions. Our experience sailing the boat certainly bears that out. With all that said, if any of you B423 owners out there want to improve your boats performance, swapping out the keel would be a quick and effective way to go.


How about the rudder? There have been times when weve pressed the boat pretty hard on a reach and the spade rudder has proven to be up to the task of steering her in a straight line. Of course the boat can be pushed hard enough to round up in a breeze but it gives plenty of warning and it rounds up in a predictable manner. There is nothing special about the shape of the rudder. It is a bit over-balanced for my taste, meaning that under power if you let go of the wheel, the rudder will slam  hard over to port or starboard quickly. Im not pleased by this, but the excess "balance" of the rudder makes helm loads pretty minimal when under sail. This means that you can sail the boat with little pressure on the wheel and the autopilot never has to work very hard under sail. I suppose this is a good trade-off, but I prefer a perfectly balanced helm. The rudder stock is vertical and rides in a set of bushings. From a purely hydrodynamic point of view, a vertical stock is more efficient than a radically angled one. In most boats the upper rudder bearing or bushing is mounted to the underside of the deck but Beneteau has chosen to build the entire rudder support system into the hull only. On my last boat, a Beneteau 36s7,  this structure was made of a fiberglass cone about 36" high glassed to the hull with the upper bearing mounted at the top of it. It was a bit disconcerting to see the top of  the cone moving around as the boat sailed in anything other than flat seas. Finisterra has a similar arrangement except that the cone has been replaced by a set of longitudinal and transverse bulkheads which appear to do a better job of resolving all the loads imparted by the rudder. At least I have not been able to see any movement of the assembly while underway. I cant say Im a big fan of this method for securing the rudder stock but from a purely structural point of view it works. The main disadvantage is that this arrangement is heavy and takes up a lot of space.

Slipstream Stainless Steel Propeller

Three blade folding prop is a vast improvement over the standard fixed prop. Notice the small collar type zinc. In our harbor these things need replacement about every six weeks. 

The hull shape itself is very respectable. Its not a particularly beamy boat and the waterlines forward are finer than I expected, while the stern sections are fairly broad. the U-shaped sections forward are about what youd expect and there is no doubt that the 423 will pound a bit when motoring into a head sea. Once again, I think thats a reasonable trade-off for good performance reaching and running.

I was glad to find minimal play in the rudder when I grabbed hold of it and pushed from side to side. My guesstimate is about 1/8 inch in each direction. Overall, I think the hull and appendages are in good shape for our upcoming voyage. The fresh bottom paint should last a couple of years in the tropics.


Mounting the instruments in the cockpit required moving the rope hangers outboard. 

I mounted instrument brackets in the companionway too. I plan to build a removable seat that will fit in the companionway recess. Its a perfect place to be on cold or rainy watches. 

While the boat is out of the water I replaced the speed and depth sensors. Awhile back I bought a Tacktick T104 instrument package for the boat but have not been able to complete the installation of the system until the boat was hauled and I could change the sensors. Now well be able to use the Tackticks for speed, depth, wind, VMG, etc. By the way, out of curiosity I measured the thickness of the hull laminate in this area. Using dial calipers which I was just able to fit through the hole, it measured .66".




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Boat Plans Aluminium | Glassing the rudder bottom skids and an almost finished mast!

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Boat Plans Aluminium


AHOY Mateys!!!

WELL, things are not so bad.  As my intrepid readers may remember I had a mini freak out over my poorly glassed rudder and daggerboard.  This was founded on the belief that it was going to take me forever and a day to get them smooth again.  Not so!  With encouragement from others I got right onto it once the epoxy had gone hard.  With a few deft swipes of my rasp, my random orbital sander, and my hand block, I got the rudder all smooth again in just a few minutes.  I also sized it up for glass.



Then, back down to the basement Boatcave for the actual glassing.  I ended up stringing the rudder to a ceiling beam with some string (obviously) and two nails on either end of the rudder.  Presto!  Since Im draping the glass over the blade, it makes it easier and neater, and I can work at it at eye level instead of hunching over it, which is good for my sore back.  Unfortunately, it can swing around if not careful, so sometimes a hand is needed to steady it.


First, I wet the blade with epoxy and then draped it carefully over the leading edge, with the trailing edge facing down.  Wetting out the glass makes it go clear.  I let the first coat go tacky and then came back for subsequent coats to completely fill the weave.  The extra glass will get sliced off once it sets up a bit.  It look beautiful.  I did get some epoxy runs, but those will sand out (with substantial effort).  Hopefully I wont run into this with the daggerboard, but I have to find out how first.

Then, off to the hull to put down some bottom skids.  These are made of cherry.  The plans call for two, a little over 10 feet long that run down the hull parallel to each other.  I decided to add a third in the bow for added bottom protection.  The bow has a nice rocker to it, but I will be sailing the Maine coast, and I also like to run my boats up onto the beach like a maniacal pirate looking for booty, both monetary and female (Im married, ladies, so its symbolic only now, sorry!)  Mr. Storer would prefer not glassing the bottom to save weight, I agree, and I dont want the hassle.  A bow skid was easy, light, and it will be effective.

First, I measured, re-measured, measured again, and outlined the skids, then put down some tape to assist in epoxy clean-up


This was not effective, because I gave myself a little room between the theoretical skid and the tape, and it ended up being too much space.  At least they were good guidance!  My lovely wife aided in placing down the skids, because they would slip around and I was not interested in screwing them down (more holes to fill).  My patented "Forest of bricks" held them down.



Interestingly enough, the forest of bricks didnt get them down all the way.  The two parallel skids rose amidships a bit off the hull, I could actually get some light between the hull and skid.  Extra weight did little to help, and only deformed the hull.  Not acceptable!  I decided to let it go, squeezed in some epoxy and when it dries Ill throw down some mini-fillets to keep water from getting underneath.


I did not notice this during my dry run, so I dont know if it was the glue that bent them funny, or maybe I wasnt obsevant, or what, but Im not going to freak out over this.

AND FINALLY

My mast was tapered up.  Notice I havent added the base taper yet to fit into the mast step, but the wide staves have been taken down to match.  Heres an artsy fartsy photo:


WOW look at that sky!  Hmm Hmm New England goodness!  Dont see that in Seattle too much, lemme tell you, I am happy to be back east!

Heres the mast up against the garage:


So, the mast came out to be a tad wider than commanded in the plans, about 3mm or so... I may enlarge the partner just slightly to accommodate the mast, because I dont want to lose any strength in that area. 

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Plywood Boat Plans Australia | Bottom trimmed centerboard trunk and bat house!

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Plywood Boat Plans Australia


Today was a productive day, the boat went upside down and back again.



My friend Peter ambled over with his router. This, combined with a flush-trim bit for the router, is a fabulous tool at dissolving the extra overlap left over from the over-sized bottom. It was either going to be a hackfest at sawing/planing it off, or this. The router was mucho easy to use, I cleaned up the enter boat in mere minutes. It left a little lip, which was cleaned up by my handplanes. Long strokes parallel to the boat to get it close, and then the smaller block plane held at an angle to the hull to get it finally flush. This took longer but was enjoyable work. The boat got dropped once, and it was not any worse for the wear.

The centerboard trunk components are also all glued up, but in two pieces. They will not be glued together until the daggerboard is complete, and then I can appropriately take the down the spacers inside (made from daggerboard jetsam, hence same width pre-finishing) to match the daggerboard, plus 2mm for a cozy fit. The daggerboard is being worked on on the side... I think I have a tempestuous relationship with the board and Im taking it slowly.


Peter, while he was over, made a three chambered bat house for his own house. Hes hoping to attract a small colony of bats to summer with him in his moist woods. One brown bat will eat 500-1000 mosquitoes an hour (yes, read that again) and a large bat house could contain tens upon tens of bats if not well over a hundred. Thats a lot of mosquitoes that are going to bite the dust. Additionally, bats eat truckloads of insects that attack farmed crops, help in seed dispersal and some species can be key in plant pollination. Bats do not equal gross, bats equal important. In New England (and spreading south!) we are afflicted with "White nose syndrome" which is hacking away at our bat population. The more bats we get, the better off we all are.

Each chamber is 3/4 of an inch. There will be a plastic grated landing zone below the chambers. The box will be painted a dark brown, and affixed on his house. They like it hot, and hot it will get. Bring on the bats!

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Plywood Boat Plans Australia | I make my first bevel

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Plywood Boat Plans Australia


I had to bevel the seat cleat on the transom for the rear seat. This is a harrowing proposition for me because, a: I do not know how to bevel things, and b: I do not want to screw this up too much because then nothing will fit. Fortunately, I had the mind to ask over at the Storer woodworking forum first, and basically, I take my hand plane to it and plane away. So thats what I did, and I successfully beveled my seat cleat the 4mm. PHEW! Not so bad! Of course, I say that now. Time to start learning how to keep my plane blade sharp. Heres a pic, but the cleat is not oriented in the correct position, worry not GIS fans!



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Canoe Boat Plans | MAIDEN VOYAGE

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Canoe Boat Plans


On June 12, 2010, I humbly presented to Poseidon my Goat Island Skiff along with the requisite champagne on the waters of Lake Sunapee, NH.  I now present to you,

I Am Zinea, Pterodactylus


May you enjoy fair winds and following seas,
High adventure and times of quiet relaxation,
May you always find the port before the storm,
and may you never abandon your crew in their most dire moment of need. 

What can I say, I enjoy long absurd names for my boats.  Pterodactylus was part of the pterosaur family.  Usually they were light, fast, small flying dinosaurs that have been widely hypothesized to live near the sea.  Some larger pterosaurs were definite coastal cruisers, so close enough for me.  I went to the American Natural History Museum in New York and spent some time enthralled with all the dinosaurs and pterosaurs.  They were cool.  My boat is cool.  It all works out.

Under rainy skies and low overcast, and when most lakes were glassy calm, we were able to find a fairly steady light breeze, and do some sailing!



My lovely wife also got me a wonderful present for the launching of the boat, and it was full of Pussers!


A salty gift if I may say so myself!

HOLY BALONEY BATMAN! SHE IS LAUNCHED!

More posts detailing some fixes and other maintenance items, including sailing adventures are to follow.

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Boat Plans Arch Davis | Rudder stock design rudder 2 daggerboard shaping

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Boat Plans Arch Davis


WELL

Informative day today as I peddled my rudder stock idea over at Mr. Storers forum.

There was enough persuasion action going to keep me going with the plans in term of a backless rudder stock with a daggerboard rudder.  However, I really want to be able to ditch the tiller and leave the rudder installed on the transom.

I came up with this idea:


In this plan, the rudder stock stays exactly as the plans stipulate, except I add on 15mm at the top.  This provides an area to attach a cleat (blue).  Then theres another below it (blue) and the tiller-- which is two pieced-- cradles the rudder stock.  Bolts run through the cleats into the spacer, and the tiller which slides between the cleats is held in place with a pin.

Storer warns that the torsional forces on the tiller could tear it apart, Im hoping that between the three cleats bolted through the spacer, and a bolt higher up on the tiller (not shown) to keep it together, I should be ok.  Time will tell.  I am almost positive this is the model Im going with, unless I get overwhelming evidence otherwise.

In other news, I finished rough shaping the rudder and daggerboard. 


Nice.

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Boat Plans Butler | Seat cleats gluing daggerboard

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Boat Plans Butler


Ok my pretties:

Today I decided to start gluing again after a long hiatus. My back is good enough now that I can bend into the boat now if Im really careful. We had a couple days where the temps were above freezing by a few degrees, so the garage temperature came up as well. With a well placed $12 heater from Lowes, I glued up the seat cleats for the bow, center, and stern seats.

This was another typical gluing disaster, messy and sticky. The bow went first. I decided to use two screws to get the side cleats into position, the ply-leverage method is a good one, but I didnt need the added stress of a cleat swimming out of position. Two 1 1/4" drywall screws and I knew nothing was moving. Youll notice that the vertical post has yet to be glued, Im waiting for everything to harden up so I can just get an accurate measurement.


Afterwards, I threw some plastic over it to make a heating tent thing. Very rudimentary, but quite effective.


Next up was the stern seat cleats. You may notice the bricks holding down the cleat along the floor. I did not use fasteners for this one, or its mate in the bow. Alternating the bricks supplied the weight and kept it from sliding around. Also, two screws per side cleat.


I did get some small gaps along some cleats, but when I pour glue all over them for the seat fitting, these will fill adequately. These are not necessarily structural, though they hold the seat which through its fillet along the side will be, but theres enough glue there. Also, no water gets in here anyway. Or put another way: If water gets this watertight compartment, Im really screwed anyway.


AND FINALLY

Ive started on working on something other than the hull. The daggerboard/centerboard and the rudder. Technically, its a daggerboard. Storer and others likes to use the word "foils" which I guess it correct, they are foil shaped, as in airfoil, but Ive never heard that term before, ever. Its always been "blades." So Im sticking with blades. Maybe its a New England thing.

I ripped up my 5/4x6" cedar planks to strips between 1-2". My bro-in-law is making a cherry countertop for his renovated kitchen. I was welcome to the scraps. So my daggerboard has cherry leading and trailing edges, with a middle spice-it-up stripe. The rudder, whose stock is not complete due to wood lackage, will most likely get two strips, for and aft, though I really would like a center stripe to match. This blank was also joined, as in, I used a joiner. Tight. I really went all out for this one!



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Boden Boat Plans Australia | Framing the transom

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Boden Boat Plans Australia


Ooooh boy, Im in it now. I got home after being on the road for almost two weeks and immediately picked back up on working on the boat. I decided to frame the transom. I cut the cedar parts to frame the sides, the bottom, and the seat cleat in 2:45. I thought it would go significantly quicker, but it didnt because it was a little more complicated than I thought, and my framing was fraught with multiple mistakes. I also do not have a solid piece of cedar for the top piece, which needs to be wider than any of my stock. Maybe Ill use two pieces, maybe that will have to wait.

The first mistake was correcting an old one... the transom needs 7mm of extra on the sides of the ply and 12mm extra on the bottom. I figured this was extra that was going to be cut off, so I threw in a few extra mm to make round numbers. Turns out the 7 and 12 is important, because I will be basing the bevel of the sides and bottom off these numbers. Fortunately I read the section first before, cleaned up the lines to the correct length, and then cut and sanded smooth.

After that, it was a comedy of errors cutting the cedar to fit appropriately. In the end, it looks good, tight, and straight. Next up, I have to glue it all on and/or seal the ply in epoxy and then glue it on. I also do not know how to bevel any of this stuff. This is something I am going to have to ask about for because I dont know how to do it simply and without screw up. Time to phone the collective.

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Dinghy Boat Plans | Bottom surprise! and limber holes and gaps filled

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Dinghy Boat Plans


Today I overturned my bottom after gluing it last night. I was all very nice and neat and did my best and I was welcomed to see the fair bottom of my speed-demon boat with THIS:


HELLO DRAG. A giant glue mess that I will have to sand smooth. Which, if I estimate correctly, will take forever and a half. I shoulda woulda coulda put packaging tape around the seam, but my side panel job came out so neat (probably because I didnt put glue between the panels) that I didnt think I would see this. Also, note the glaring holes from my finishing nails that I used to pin the buttstraps in place. SOB, I went right through the ply. This is very embarrasing, I havent gone through the ply anywhere where I didnt want to, this is the first time, and I have no idea how I did it. Again, I didnt do it on the side panels, so why now?

In other news, I planed down the new shims that will fill the gap between the bottom and the BHs, and cut/chiselled some limber holes. They look nice and neat from this angle because the ply is on the other side, which is all chipped up. I shoulda woulda coulda dammit scored the ply to get nice smooth cuts first, before going after it with my chisel.


Notice the stringy thing coming out of the limber hole... thats some fabric coming out from IN BETWEEN the layers of the ply! OOOooooooooh, mystery!

You may also notice the cloudy color, that because Ive sanded the layer of epoxy there in preparation for bottom being glued on. Ive decided to put in mini fillets along the BHs and the bottom for practice and to re-enforce the double seam, one between the bottom and the spacer, and the on between the spacer and the bottom of the BH frame.

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Boat Blind Plans | Getting small items done

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Boat Blind Plans


Slowly but surely, carefully, things are coming along!

My second gunwale is scarfed and glued! As you can see, the epoxy will glue your bricks to the wood too! I had to chisel the brick off the wood, and it left brick behind which was further chiseled. This is my nicest, tightest scarf to date... on this side. Little more of a gap on the other side which is too bad, because the tight side will be glued to the boat due to a curvature in the wood that already nicely conforms to the hull.


My mast step and mast partner are glued up, in place, and ready to be cut open to fit the mast and then glued down. I doubled up the mast partner because the top of BH2 can be easily twisted by hand. By doubling it up, it stiffens it considerably. This makes me feel better after the chaotic gluing job around these bulkheads:


My bow knee came out well except for two things 1. I forgot that it was to be placed OVER the stem. My stem comes up to the edges of the ply, no room to slip it over. This means I will have to either slip it behind the stem or on top of it. I will ask Storer for recommendations. My bow was also considerably wider than the number provided by Storer for the knee. I would highly recommend tracing real world bow to your piece of lumber prior to cutting. Remember to keep the gunwales fastened. My stern knees, by comparison, came out great (I traced the real deal and did not go by the numbers provided by Storer). The great thing about my stern knees is that they are interchangeable, as in, both corners are the same! Yes! Precision building yes! Notice my mail. This is where I throw my bills. Then when I glue on the aft seat, they will be sealed in forever, and all my financial problems will disappear!

Because my workshop is a walk from my assembly point in the garage, my hull is becoming my new holding bin/workshop.


Its also dusty in there! My lonesome bike, covered in wood dust. Primarily this dust is from the wood cherry countertops being built by my brother in law right behind me, but the picture is cooler if everyone thinks its coming from my boat!


In addition,

1. my side arms for BH2 and 4 are cut and beveled to the sides (again, I waited until I got my boat assembled to match them to the actual hull)

2. inwale spacers are cut

I would like warmer temps in the garage before I start gluing things. As of right now, strictly hull, non-gluing, I need to do the following:

1. Cut out the mast holes in the partner and step

2. Scarf inwales

3. Finish fitting bow seat (waiting for gluing of seat cleats)

Other than that, rudder, daggerboard, mast and spars, centerboard trunk.

I am very close to having a totally completed hull.

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